High Temperature Silicone Wire

High Temperature Silicone Wire

Doublewin is a factory-direct manufacturer of high temperature silicone wire, rated for 200°C. Drawing our own copper conductors since 1997, we control quality from conductor to finished reel, with 100% electrical testing. Flexible, tinned copper silicone wire for harnesses and appliances, with OEM/ODM customisation for importers, distributors and manufacturers worldwide.
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Description

Jiaxing Doublewin Cable Co., Ltd. is one of the most reliable manufacturers and suppliers of high temperature silicone wire in China. If you're going to wholesale bulk high temperature silicone wire made in China, welcome to get pricelist and free sample from our factory. All customized cables are with high quality and competitive price.

 

High Temperature Silicone Wire Manufacturer - 200°C Flexible Tinned Copper Wire, Factory-Direct from China
 

Jiaxing Doublewin Cable Co., Ltd manufactures high temperature silicone wire in Haiyan, Zhejiang, China. Our silicone rubber insulated wire is rated for 200°C, uses tinned copper conductors and stays flexible in tight harnesses and heated equipment. It is supplied in a full range of AWG sizes and colours for wiring harnesses, home appliances and industrial heating applications. We have made cable conductors since 1997 and export about 90% of our output to Europe and South America.

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Free samples for qualified buyers · Reply within 12 working hours 

high temperature silicone wire
 

18awg silicone wire

silicone wire awg

 

High Temperature Silicone Wire Specifications

Flexible silicone rubber insulated wire with tinned copper conductor, rated for 200°C continuous operation.

Wire Number Cross-Sectional Area(mm²) Copper Wire Structure (mm) Pack (m/roll)
95mm² 95 19000/0.08 50
75mm² 75 15000/0.08 50
70mm² 70 14000/0.08 50
50mm² 50 10000/0.08 50
2AWG 33.5 6700/0.08 50
4AWG 25 5000/0.08 50
5AWG 20 4000/0.08 100
6AWG 16 3200/0.08 100
7AWG 12 2400/0.08 100
7AWG 10 2000/0.08 100
8AWG 8.25 1650/0.08 100
9AWG 6 1200/0.08 100
10AWG 5.25 1050/0.08 100
11AWG 3.8 750/0.08 100
12AWG 3.4 680/0.08 100
13AWG 2.5 500/0.08 100
14AWG 2 400/0.08 200
15AWG 1.5 300/0.08 200
16AWG 1.26 252/0.08 200
17AWG 1.05 210/0.08 200
18AWG 0.75 150/0.08 200
20AWG 0.5 100/0.08 400
22AWG 0.3 60/0.08 400
24AWG 0.2 40/0.08 400
26AWG 0.15 30/0.08 400
28AWG 0.08 16/0.08 1500
30AWG 0.055 11/0.08 2500

 

Why Harness Makers and Appliance Manufacturers Buy Silicone Wire from Doublewin

Silicone wire fails quietly: weak insulation or poor copper shows up as cracked jackets, brittle conductors or heat damage after the product has shipped. We control the factors that decide this at the source.

We control the copper

We started in 1997 as a conductor workshop. Incoming copper is inspected and conductors are drawn in our own plant, so strand diameter and DC resistance are stable from batch to batch.

 

Insulation made for heat

Silicone rubber insulation keeps its flexibility from low temperatures up to 200°C, where PVC wire softens and ages. Wall thickness and concentricity are monitored on line.

Every reel is tested

100% electrical testing before shipment, with test reports supplied with your order.

Factory-direct pricing

You buy from the plant that draws, insulates and tests the wire, with no trading-company layers between your drawing and our production team.

Built to your specification

AWG size, strand count, colour, print legend, length and packing can all be customised. Custom print MOQ starts at 10,000 m.

Everything is verifiable

Batch samples are retained for traceability. Third-party inspection (SGS, BV, TÜV or your nominated agent) and factory audits are welcome at any stage.

 

silicone insulated wire

 

Silicone vs PVC vs PTFE vs Fibreglass Wire: Which One Do You Need?

Choose silicone wire when you need a flexible wire that works continuously at up to 200°C.

Choose PVC for ordinary temperatures where cost matters most.

Choose PTFE or fibreglass when temperatures go beyond what silicone handles.

 

Insulation

Typical max temperature

Flexibility

Cost

Best for

PVC

70–105°C

Good

Lowest

General wiring, no heat exposure

Silicone rubber

Up to 200°C

Excellent

Medium

Heated appliances, harnesses, lighting, industrial wiring

PTFE

200–260°C

Fair; stiffer

High

Chemical exposure, aerospace, very thin-wall wire

Fibreglass braid

250°C and above

Fair

Medium to high

Ovens, furnaces, kilns, extreme heat

Typical values; actual ratings depend on the construction and the standard used. Tell us your operating temperature, bend radius and environment, and we will recommend the right wire. Not sure which is right for your product? Send us your details, no obligation. 

silicone wire cable
Where High Temperature Silicone Wire Is Used

• Home and kitchen appliances - ovens, toasters, coffee machines, irons, hair dryers and water heaters.
• Heating equipment - heating elements, heating pads, sauna and floor-heating connections.
• Lighting - high-power LED and halogen luminaires where heat builds up inside the fixture.
• Automotive and machinery harnesses - engine-bay and equipment wiring that needs heat and vibration resistance.
• Industrial wiring - furnaces, motors, control cabinets and process equipment with heat-resistant internal wiring.
• Electronics and power tools - internal leads where flexibility and heat resistance are both required.
 

Tell us your application and operating temperature and we will recommend the right size and construction.

 

 

 
Your Brand, Our Factory - Full Private-Label Program
 

From a custom jacket print to a completely new cable build, Jiaxing Doublewin delivers turnkey OEM/ODM speaker cable programs for distributors and house brands worldwide.

Inquiry & RFQ
Send spec, volume, destination. Reply within 12 working hours.

Quotation & Sample
Pricing, lead time, MOQ. Custom sample in 3–5 working days.

 

Order & Deposit
Order confirmed, deposit received, production scheduled.

 

Production
Regular progress updates with photos at key stages.

 

Testing & Shipment
100% electrical test, export docs, ship from Shanghai/Ningbo.

 

Start Your OEM Project

FAQ

Q: What is high temperature silicone wire, and what temperature can it handle?

A: It is a flexible wire with silicone rubber insulation over a stranded copper conductor. Our standard wire is rated for 200°C. Silicone stays soft and flexible across a wide temperature range, unlike PVC, which hardens and ages when hot.

Q: Why use silicone wire instead of PVC wire?

A: PVC is cheaper but is limited to roughly 70–105°C. Silicone costs more, but it survives continuous heat, remains flexible in tight harnesses and resists ageing, so it suits heated appliances, lighting and industrial equipment.

Q: Why is the conductor tinned copper?

A: Tinning protects copper from oxidation at high temperature and makes soldering easier. Bare copper is also available on request if your specification calls for it.

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer. Jiaxing Doublewin Cable Co., Ltd owns and operates its factory in Haiyan, Zhejiang, where we draw conductors, extrude insulation and test finished wire. You are welcome to visit our plant or request a live video tour.

Q: Can you make custom AWG sizes, colours and print?

A: Yes. AWG size, strand count, colour, print legend, length and packaging can all be customised. Send us the exact specification and we will confirm it on a sample before mass production.

Q: What is your minimum order quantity?

A: MOQ starts at 10,000 m for both standard constructions and custom print. Mixed orders across multiple cable types are acceptable.

Q: How do you guarantee quality?

A: Every reel undergoes electrical testing before shipment, and we retain batch samples for traceability back to the copper lot. Our factory holds ISO 9001:2015 certification and our products are RoHS compliant. Third-party inspection at any production stage is welcome.

Q: Can I get a sample before placing an order?

A: Yes. We offer free samples for qualified buyers. You cover courier freight, and this cost can be deducted from your first order. Sample lead time is 5-7 working days.

 

 

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