Jiaxing Doublewin Cable Co., Ltd. is one of the most reliable manufacturers and suppliers of flexible silicone wire in China. If you're going to wholesale bulk flexible silicone wire made in China, welcome to get pricelist and free sample from our factory. All customized cables are with high quality and competitive price.
Flexible silicone wire is a high-performance electrical wire built with ultra-fine stranded tinned copper conductors and premium silicone rubber insulation. As a reliable flexible silicone wire manufacturer, Jiaxing Doublewin Cable produces full-gauge silicone wire from 30AWG up to 95mm², delivering outstanding softness, excellent heat resistance from -60℃ to 200℃, and stable electrical performance for dynamic, high-temperature industrial wiring applications. Our silicone insulated wire resists aging, ozone and moisture, and can withstand repeated bending without cracking. We serve global B2B clients including distributors, system integrators, equipment manufacturers and new energy projects with bulk silicone wire and custom OEM solutions.
• High temperature resistant silicone insulation
• Tinned copper conductor for stable conductivity
• Excellent flexibility, easy wiring & installation
• Wide application in electronics and industrial equipment
• Custom AWG sizes & colors available, factory direct supply
Free samples for qualified buyers · Reply within 12 working hours
Flexible Silicone Wire Specifications
Flexible silicone rubber insulated wire with tinned copper conductor, rated for 200°C continuous operation.
| Wire Number | Cross-Sectional Area(mm²) | Copper Wire Structure (mm) | Insulation Thickness | OD (mm) | Trait Resistance (Ω/km) | Rated current (A) | Pack (m/roll) |
|---|---|---|---|---|---|---|---|
| 95mm² | 95 | 19000/0.08 | 2.65 | 18 | 0.18 | 500 | 50 |
| 75mm² | 75 | 15000/0.08 | 2.4 | 15.5 | 0.45 | 400 | 50 |
| 50mm² | 50 | 10000/0.08 | 2.4 | 14 | 0.63 | 300 | 50 |
| 2AWG | 33.5 | 6700/0.08 | 2.4 | 13 | 0.89 | 200 | 50 |
| 4AWG | 25 | 5000/0.08 | 2.4 | 11 | 01.25 | 180 | 50 |
| 5AWG | 20 | 4000/0.08 | 1.85 | 9.5 | 1.5 | 160 | 100 |
| 6AWG | 16 | 3200/0.08 | 1.65 | 8.5 | 1.9 | 140 | 100 |
| 7AWG | 12 | 2400/0.08 | 1.35 | 7.2 | 2.6 | 100 | 100 |
| 7AWG | 10 | 2000/0.08 | 1.35 | 6.5 | 3.7 | 80 | 100 |
| 8AWG | 8.25 | 1650/0.08 | 1.35 | 6.5 | 3.7 | 80 | 100 |
| 8AWG | 8.25 | 1650/0.08 | 1.2 | 6 | 3.7 | 80 | |
| 9AWG | 6 | 1200/0.08 | 1.35 | 6 | 5.5 | 60 | 100 |
| 10AWG | 5.25 | 1050/0.08 | 1.3 | 5.5 | 6.3 | 50 | 100 |
| 11AWG | 3.8 | 750/0.08 | 1.2 | 5 | 8.3 | 40 | 100 |
| 12AWG | 3.4 | 680/0.08 | 1.05 | 4.5 | 10 | 30 | 100 |
| 13AWG | 2.5 | 500/0.08 | 1 | 4 | 12.5 | 25 | 100 |
| 14AWG | 2 | 400/0.08 | 0.9 | 3.5 | 15 | 20 | 200 |
| 15AWG | 1.5 | 300/0.08 | 0.8 | 3.2 | 20 | 15 | 200 |
| 16AWG | 1.26 | 252/0.08 | 0.75 | 3 | 25 | 10 | 200 |
| 17AWG | 1.05 | 210/0.08 | 0.68 | 2.7 | 30 | 8 | 200 |
| 18AWG | 0.75 | 150/0.08 | 0.55 | 2.3 | 39.5 | 6 | 200 |
| 20AWG | 0.5 | 100/0.08 | 0.45 | 1.8 | 63 | 5 | 400 |
| 22AWG | 0.3 | 60/0.08 | 0.45 | 1.7 | 88.5 | 3 | 400 |
| 24AWG | 0.2 | 40/0.08 | 0.45 | 1.6 | 97.6 | 2 | 400 |
| 26AWG | 0.15 | 30/0.08 | 0.45 | 1.5 | 125 | 1.5 | 400 |
| 28AWG | 0.08 | 16/0.08 | 0.4 | 1.2 | 225 | 0.8 | 1500 |
| 30AWG | 0.055 | 11/0.08 | 0.3 | 0.8 | 335 | 2500 | 2500 |
Flexible Silicone Wire - Factory Direct Flexible Tinned Copper Wire from China
This flexible silicone insulated wire is designed for long-term use in harsh conditions. It delivers stable electrical properties, excellent bending resistance and reliable environmental protection, reducing field failure risk for industrial wiring projects.
High Flexibility & Fine Stranded Conductor
Fine multi-strand tinned copper structure gives our flexible silicone wire superior softness and excellent bending life. Ideal for moving parts, robotic joints and tight installation spaces.
Wide Temperature Resistance
High temperature silicone rubber insulation works reliably at -60℃ ~ +200℃, suitable for extreme hot or cold working environments where ordinary PVC wire fails.
Complete AWG & Cross-Section Range
Flexible silicone wire covers 30AWG to 2AWG and 0.055mm² ~95mm². Both standard and upgraded conductor options are available to match your ampacity requirements.
Reliable Electrical & Environmental Performance
Silicone insulation features good voltage resistance, anti-aging, ozone resistance and moisture resistance. Tinned copper conductor prevents oxidation and improves solderability.
Enhanced Mechanical Durability
Resists abrasion, repeated bending and thermal cycling. It maintains stable electrical performance and long service life in harsh industrial applications.
Custom & Bulk Manufacturing Support
We are a direct silicone wire factory. Custom AWG, conductor structure, wire colour, outer printing, packaging and OEM private label are available for bulk orders.
Silicone vs PVC vs PTFE vs Fibreglass Wire: Which One Do You Need?
Short answer: choose silicone wire when you need a flexible wire that works continuously at up to 200°C. Choose PVC for ordinary temperatures where cost matters most. Choose PTFE or fibreglass when temperatures go beyond what silicone handles.
|
Insulation |
Typical max temperature |
Flexibility |
Cost |
Best for |
|---|---|---|---|---|
|
PVC |
70–105°C |
Good |
Lowest |
General wiring, no heat exposure |
|
Silicone rubber |
Up to 200°C |
Excellent |
Medium |
Heated appliances, harnesses, lighting, industrial wiring |
|
PTFE |
200–260°C |
Fair; stiffer |
High |
Chemical exposure, aerospace, very thin-wall wire |
|
Fibreglass braid |
250°C and above |
Fair |
Medium to high |
Ovens, furnaces, kilns, extreme heat |
Typical values; actual ratings depend on the construction and the standard used. Tell us your operating temperature, bend radius and environment, and we will recommend the right wire. Not sure which is right for your product? Send us your details, no obligation.
Applications of flexible Silicone Wire
Flexible silicone wire is specified wherever the wire must survive temperatures, voltages or chemicals beyond what PVC, XLPE or PTFE can handle.
• Electri Motors Lead wire on Class H / F motors, stator, brushless DC.
• Transformers Internal lead and inter-winding connections.
• Household Appliances Oven, hair dryer, rice cooker, iron, kettle internal.
• EV / Battery Cell interconnect, BMS, inverter, charger harness.
• Lighting LED driver, ballast, high-bay, grow light wiring.
• High-Voltage Ignition, neon sign, HV power supply, medical equipment.
Your Brand, Our Factory - Full Private-Label Program
From a custom jacket print to a completely new cable build, Jiaxing Doublewin delivers turnkey OEM/ODM speaker cable programs for distributors and house brands worldwide.
Inquiry & RFQ
Send spec, volume, destination. Reply within 12 working hours.
Quotation & Sample
Pricing, lead time, MOQ. Custom sample in 5-7 working days.
Order & Deposit
Order confirmed, deposit received, production scheduled.
Production
Regular progress updates with photos at key stages.
Testing & Shipment
100% electrical test, export docs, ship from Shanghai/Ningbo.
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