Silicone Insulated Wire

Silicone Insulated Wire

Silicone insulated wire adopts fine stranded tinned copper conductor and heat-resistant silicone rubber insulation. It is a flexible high temperature wire with outstanding bending performance, widely used in EV, battery, motor, robotics and industrial equipment wiring. As a direct manufacturer, we offer complete AWG sizes, custom colours, printing and bulk supply for worldwide clients.
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Description

Jiaxing Doublewin Cable Co., Ltd. is one of the most reliable manufacturers and suppliers of silicone insulated wire in China. If you're going to wholesale bulk silicone insulated wire made in China, welcome to get pricelist and free sample from our factory. All customized cables are with high quality and competitive price.

 

Silicone Insulated Wire - Factory Direct Flexible Tinned Copper Wire from China
 

 

Silicone insulated wire is a high-temperature resistant single-core wire built with tinned stranded copper conductors and flexible silicone rubber insulation. It maintains stable electrical performance across a wide temperature range from -60°C up to 200°C, staying soft and flexible even under repeated bending. The silicone insulation features great resistance to ageing, moisture and many chemicals, making it ideal for internal wiring of home appliances, heating equipment, lighting fixtures and industrial machinery. Available in a full range of AWG sizes and multiple colour options, these wires comply with UL, RoHS and CE standards. As a professional silicone insulated wire manufacturer, Jiaxing Doublewin Cable Co., Ltd produces these wires locally at our Haiyan factory in Zhejiang, China and supplies bulk orders globally.

・Ultra Flexible Design: Ideal for tight spaces in vehicles

・Tinned Copper Core: Ensure superior conductivity and durability

・Wide Range of Sizes: Accommodates various automotive needs

・High-Quality Silicone Jacket: Resists heat and abrasion

・Standed Contruction: Enhances flexiblity and reduces signal       interference.

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Silicone insulated wire
 

 

22awg slicone wire

 

Silicone Insulated Wire Specifications

Silicone rubber insulated wire with tinned copper conductor, rated for 200°C continuous operation.

Product Name Silicone Insulated Wire
Conductor Material Tinned Copper
Conductor Type Stranded
Insulation Material Silicone Rubber
Working Temperature -60°C to 200°C
Shape Round
Color Red , Black or others
Core Single Core
Rated Voltage Up to 600V
Certification CE CCC RoHS

 

Wire Number Cross-Sectional Area(mm²) Copper Wire Structure (mm) Pack (m/roll)
95mm² 95 19000/0.08 50
75mm² 75 15000/0.08 50
70mm² 70 14000/0.08 50
50mm² 50 10000/0.08 50
2AWG 33.5 6700/0.08 50
4AWG 25 5000/0.08 50
5AWG 20 4000/0.08 100
6AWG 16 3200/0.08 100
7AWG 12 2400/0.08 100
7AWG 10 2000/0.08 100
8AWG 8.25 1650/0.08 100
9AWG 6 1200/0.08 100
10AWG 5.25 1050/0.08 100
11AWG 3.8 750/0.08 100
12AWG 3.4 680/0.08 100
13AWG 2.5 500/0.08 100
14AWG 2 400/0.08 200
15AWG 1.5 300/0.08 200
16AWG 1.26 252/0.08 200
17AWG 1.05 210/0.08 200
18AWG 0.75 150/0.08 200
20AWG 0.5 100/0.08 400
22AWG 0.3 60/0.08 400
24AWG 0.2 40/0.08 400
26AWG 0.15 30/0.08 400
28AWG 0.08 16/0.08 1500
30AWG 0.055 11/0.08 2500

 

Why Silicone Insulated Wire Is the Workhorse of High-Temperature Wiring

   Inside an electric motor, a transformer, an LED driver, an EV battery or a household appliance, the wire is asked to survive temperatures that ordinary PVC insulation cannot. PVC softens above 105 °C and embrittles below 0 °C. Silicone insulated wire solves both ends of the range - it retains its dielectric strength from –60 °C to +200 °C, self-extinguishes in flame, resists ozone, oils and aging, and stays flexible across thousands of thermal cycles. That combination of dielectric stability, thermal endurance and mechanical flexibility is why silicone rubber is the standard insulation for Class H (180 °C) and Class C (220 °C) equipment per NEMA MW 36 and IEC 60085.

Wide Temperature

–60 °C to +200 °C (300 °C fiberglass braided).

Dielectric Strength

Stable insulation resistance at 200 °C and 20 kV.

Thermal Class H / C

NEMA MW 36 Class H (180 °C) / Class C (220 °C).

AWG 2 to 30

Single conductor, full size range for hook-up and lead.

Pure / Tinned Copper

Oxygen-free; tinned finish for oxidation resistance at 200 °C+.

Flame Self-Extinguishing

IEC 60332-1-2 and UL VW-1, low smoke.

 

silicone wire 0.08 strand

fine stranded silicone wire

silicone wire for automotive
Silicone Insulated Wire - Typical Applications

Silicone insulated wire is widely used for projects requiring high temperature resistance and frequent bending:

• New energy battery packs, solar & inverter wiring
• Automotive, EV and motor internal wiring
• Industrial robotics, automation equipment and sensors
• High-power LED lighting, heating equipment and household appliances
• Electronic instruments, medical equipment and aerospace internal wiring

Tell us your application and operating temperature and we will recommend the right size and construction.

 

 

 
Your Brand, Our Factory - Custom OEM & ODM for Silicone Insulated Wire
 

We deliver flexible custom manufacturing for silicone insulated wire, covering custom wire colours, AWG gauges, conductor constructions and cable printing. Jiaxing Doublewin Cable offers reliable OEM and ODM solutions for global wholesalers, equipment makers and engineering contractors. We accept private label packaging and tailor-made specifications for high-temperature wiring projects.

Inquiry & RFQ 

Share your specs, order quantity and target market. Fast reply within 12 working hours.

 

 

Quotation & Sample

Cost, lead time and MOQ provided. Custom wire samples available within 5–7 working days.

 

 

Order & Deposit

Order validation, deposit confirmed, production plan arranged accordingly.

 

 

 

Production

Periodic production photos & progress updates during manufacturing.

 

 

 

Testing & Shipment

Full electrical performance testing, complete export documents, shipment via Shanghai or Ningbo port.

 

Start Your OEM Project

FAQ

Q: What is silicone insulated wire?

A:Silicone insulated wire is a high-temperature electrical wire with fine stranded tinned copper conductor and silicone rubber insulation. It features excellent flexibility and can withstand repeated bending under extreme temperature conditions.

Q: What are silicone insulated wire used for?

A:Silicone insulated wire is widely used for battery packs, automotive wiring, robotics, industrial motors, high-temperature lighting, electronic instruments and new energy equipment wiring.

Q: What temperature range can silicone insulated wire withstand?

A: Our silicone insulated wire works continuously from -60℃ up to 200℃, short-term peak temperature resistance is also available upon request.

Q: What AWG sizes of silicone insulated wire can you supply?

A: We manufacture full range AWG silicone insulated wire from 30AWG up to 2AWG, also supply mm² cross-section versions from 0.055mm² to 95mm². Custom conductor stranding structure is supported.

Q: Can I get custom colour, printing and OEM private label silicone insulated wire?

A: Yes. We support custom wire colours, outer surface printing, custom packaging and OEM private label service for bulk orders.

 

 

Q: What quality tests do you carry out before shipment?

A: Each batch of flexible silicone wire undergoes conductor resistance, insulation resistance, high voltage withstand, tensile strength and bending cycle tests to guarantee stable electrical performance.

 

Q: May I get a free sample?

A: Our samples are usually free of charge, but the customer is responsible for the freight. If the quantity of samples is large, a certain fee will be charged. However, when the customer makes bulk purchases of the goods, we will refund the sample fee.

Q: Can I order the cable which is lower than your MOQ?

A: First, we will check the inventory, if it is in stock, sure, it's ok. But if it is out of stock, when your quantity is closed to our MOQ, it's ok. If it is much less than our MOQ, we will take it as a sample order, so the price will be a little bit higher.

 

 

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